The Fuel Cell is a custom cell, it does nto have any foam in it. any suggestions. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Replacing the switch is an easy 10 minute job. This will eliminate the speed limiter for reverse as well.Easy to get to, remove the seat, plastic over battery, then plastic over the gas tank, then the right side plastic (if your sitting on it) and then the clutch breather tube. It's a stock machine and air box was completely assembled. Adjusted on the throttle cable and choke cable some more. grizzlyowners.com is not in any way affiliated with Yamaha Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. A forum community dedicated to Yamaha Grizzly owners and enthusiasts. I'm not sure about this 450 thou. Ground it to override. grizzlyowners.com is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc. Could the drive belt be causing this problem?I have never changed the belt. It has some water,trash and bad fuel in the bottom of the tank. Time. You will need to remove your center cowl and then remove the airbox. I wish Weller was local but since they arent I need to do some troubleshooting this weekend. The dealership didn't have parts in stock. Ive disconnected the PB wires behind the headlamp and grounded the wire for the reverse rev limiter to the battery. It also will eliminate the reverse rev limiter. I cleaned the carb after the problem started. May 3, 2009. grizzlyowners.com is not in any way affiliated with Yamaha Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Research modifications, troubleshooting, maintenance, and more! [{"displayPrice":"$23.99","priceAmount":23.99,"currencySymbol":"$","integerValue":"23","decimalSeparator":".","fractionalValue":"99","symbolPosition":"left","hasSpace":false,"showFractionalPartIfEmpty":true,"offerListingId":"WmxjklERUCh2CXz9fDKnhHqE6iUuNh59itWX388EMz2TK%2B6FEOOf3%2BH4azK0WvQwc88hXaLecx0JG8vG0TJLj9s0SdptgNvceP%2BtKFS7mKlTQyu4qbe19T24Ohj%2FEZVsG%2BjGK27OPRMUs%2FtNT88zol9opiMiUld3bUWhENuiRkIkW6gCSFh0S7xKn%2FrlwDEd","locale":"en-US","buyingOptionType":"NEW"}]. Amazon has encountered an error. Thankfully, the fix to this problem is fairly simple. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. It also will eliminate the reverse rev limiter. Beneath the airbox you will find a single pin straight style connector. Some times when it vibrates it will cause that porblem. Error posting question. Intake valve was tight. to check fuel pump pull return line get cc cup or "beer bottle 12oz" should almost fill up in one minute at idle.If doesnt you no you got a fuel delivery problem if does fuel pump ok. JoeyD23. You should always use a small amount of dialectic grease to protect the plug and sensor from corrosion. It belongs to a friend of mine. He said he would feel better with new parts in it. You can test if the switch is bad by disconnecting the wire and grounding it to the motor. Please try again later. Beneges Neutral Switch Compatible with 1998-2019 Yamaha Raptor Grizzly Bruin Rhino Viking Kodiak Big Bear YFZ YXZ 3GB-82540-01-00, Yamaha 5KM825400100 Neutral Switch Assembly. Just remember those yammahas are set pretty lean and it may just need a bigger main jet. If all your connections are good, then take a voltmeter to your battery, see what it's putting out. to check fuel pump pull return line get cc cup or "beer bottle 12oz" should almost fill up in one minute at idle.If doesnt you no you got a fuel delivery problem if does fuel pump ok. 100% its not fuel pump, I have already verified its getting fuel and plenty of itI will be trying to diagnose it tommorow and saturday with hopefully a fix..I hope its not a stator issue hmmm..well I tried another CDI and it did the same thing..the reverse light does not come on? Get the latest business insights from Dun & Bradstreet. There is some kind of resistor or something under that screw. With increased spark energy you will experience easier starting and better throttle response. Sold by MOTORCYCLE MARKET PLACE and ships from Amazon Fulfillment. Your input is always welcomed! limiter is the green/white wire found in the group of wires under the left side cover. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! JavaScript is disabled. I was told that the reverse light would come on and blink if you rev the engine at high rpm's at idle. through Fri. 9 to 6 Pac. The rhino forum is blocked from my work computer and I can't look at it. If it jumped timing it'd likely be hard to start and run rough at idle. It has some water,trash and bad fuel in the bottom of the tank. ','@'); } document.getElementById('e7182e2cafbea968246e').appendChild(document.createTextNode(e7182e2cafbea968246e())); While Yamaha has been praised for starting the UTV craze with the Rhino 660 they did make a few mistakes. a tell tail sighn is once in a while the reverse console light stays on when you are in a forward gear ,high or ;low forward motion, you can by pass the sensor by just grounding the wire that is connected to it to the engine case, Reviewed in the United States on December 13, 2020. . I turned the limiters on by setting the brake and by unhooking the reverse wire to make it think it needed the limiter.Those kick in at a lower RPMso I unhooked them and went from there. I'm thinking after valves are set it might pull more fuel. I want to rule out carb before I start looking at other things. It also will eliminate the reverse rev limiter. Im not sure.. I just noticed it's in neutral but the reverse light is blinking. One wire is green and white and the other is blue Step 3: Splice into the green/white wire 50 Caliber Racing CDI module for Rhino and Grizzly 660cc Models Our performance CDI module will give you the most bang for your buck. The Reverse light comes on and starts blinking. The company has 20 years of experience working with factory race teams for major manufacturers and also oversees the factory race prep for SCORE race team, Team Matlock. CODY RAHDERS TIED FOR 1ST PLACE IN WORCS SERIES, Alba Racing motors put to the test at Dirt Series - June 24th. Please make sure that you are posting in the form of a question. Everything else is new. A forum community dedicated to Yamaha Raptor owners and enthusiasts. Polaris only for me. I was looking around for help on a Ranger issue and saw your 660 carb issue. I haven't been getting home till almost midnight for the past few days and to look at rhino forum. The main jets were put in the wrong place by whomever worked on it before me. 01' Raptor 720, Stage 2, FCR'd 97' 250 Vitos Blaster 06' Rhino 450 94' Banshee T-5's, Vforce, ported, Cool Head, 2-1 06' Wolverine 450 - Stock! A: To add the following enhancements to your purchase, choose a different seller. This module will also work with many of the Chinese 700c Rhino clones with carbureted engines. Our payment security system encrypts your information during transmission. ${cardName} unavailable for quantities greater than ${maxQuantity}. Mines carbureted, I dont know if this would cause a d, A: Good job,tt425. Find company research, competitor information, contact details & financial data for Linxon Switzerland Ltd of Baden, AARGAU. How to fix Reverse Rev Limiter on a Raptor 660! have you checked to see if you are getting fuel in both carbs? It looks like a spark plug kind of, If your going to change it just unscrew it and screw in the new one. It's your reverse sensor switch or your shift linkage needs adjusted. This atv has been at a few shops and still has the same issue. The owner of this Rhino has spent over $600.00 and it still wouldn't run without the choke pulled out. This item can be returned in its original condition for a full refund or replacement within 30 days of receipt. A: Yes where it connects to the spark plugthere is a little flat tip screw in there. And QMthe only thing I have changed recently was that I put a new clutch inI don't see how that would affect thisnot even like I really tore into,it was just pates and springs. . It thinks your in reverse so it limits your speed/RPM's. Please keep this all in one post, Thanks! The pilot screw in the bottom of the carb is tightened all the way. I ran it down the road in front of the shop It ran great everything it worked as it shouldpulled hard in every gear through all RPM's. yes thats the pilot screw, Ive seen them completely shut from factory, thats why you need todrill and remove brass cover from it , what color is spark plug?4Getful2 is right , most yamahas are too lean, . Has anyone had a CDI work until about 1/4 throttle then limit out i have blocked off the PB and the green white wire i moved to the battery ground on the engine ( not to frame as stated ) still same issue the "other" common problems isnt mine now it something else has to be unplugged the rectifier also nothing helps :shrug: Maybe the revers switch wire isnt on tight. The white wire at the CDI is the Diff-Lok Limiter. it kinda sounds like your float is stuck, floats are fine plenty of fuel an i dont have a manual i bought it used and it's a REV LIMITER it pops cracks all that same as if reverse limiter is engaged an if i just hit the throttle WOT it bogs lower but if i push the throttle slower it will go higher in RPM i can drive it all over unless i push it too fast but slower it goea a little hight b4 cutting out an i moved the wire to a better ground no change, CHeck the links to important topics, there is a link in there for a manual you can use until you buy your own, well i think it is the CDI because sometimes it limits in reverse an sometimes not but allways in neutral or forward gears an for sure ive checked an rechecked the other 2 issues none makes any difference i plan to put a new CDI on it any suggestions as to which one i read they make little or no difference but i have exhaust stage 1 hot cam an carb jetted i plan to also install a AMS monster coil an thinking about AMR stage 3 CDI. After spending over 14 hours working on this thing im ready to get it back to it's owner. Please try again later. 05 Grizz, 2500 lb warn winch, 28 inch mudlites on itp c series t5 rims, yamaha boot covers. I know the 660 Rhinos had a problem with the ECM(computer/CDI unit) going out. Removes the speed limiter and increases max revs by 1000 to 7800 RPM. One of these that we encounter on a regular basis is the reverse sensor below the airbox. Come join the discussion about performance, news, modifications, troubleshooting, maintenance, and more! 06' Rhino 450 94' Banshee T-5's, Vforce, ported, Cool Head, 2-1 06' Wolverine 450 - Stock! Removes the speed limiter and increases max revs by 1000 to 7800 RPM. Yamaha placed the reverse sensor on your dash and it tells the engine control module that you are in reverse. It will take a week to get parts so he said he would run it like it was. Keep in mind, that if the reverse limiter is being turned on intermittently by vibration at the connection, the RPM that it settles to may be higher than if the limiter were on continuously. My 01 660 was running fine. http://www.utvunderground.com/f47/help-2707.html, http://i.b5z.net/i/u/1460326/i/HW_Yamaha_Rhino_HO_Stator_Rectifier_Instructions.pdf, UTVUnderground.Com - The #1 Resource for SXS Enthusiasts. 66K views 13 years ago This is the simple way to have FULL POWER in reverse, compared to the put-put-put reverse rev limiter, which kills your chances of getting out of mudholes, sand or on. bluetraxx.com is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc. i will give it a try .come to think of it .it has allways been alittle stiff going into low gear.Thanks. I have seen Procom boxes cut out due to the reverse switch acting up. The 04 is much easier to override the reverse limiter. raptorforum.com is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc. It thinks your in reverse so it limits your speed/RPM's. Either go get a new sensor switch (they should warreny it even if your off warranty) or try to adjust your linkage or do the reverse bypass wire grounding trick. One simple. Sold by TAIKOU and ships from Amazon Fulfillment. But, when you get at almost full throttle it starts cutting out. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Valves are extremely tight. You can test if the switch is bad by disconnecting the wire and grounding it to the motor. For a better experience, please enable JavaScript in your browser before proceeding. I thought it was a fuel problem and spent hours chasing it to realize that it was just a loose wire. This was a direct fit for my 2007 Yamaha Rhino 660. I was having issues with the engine cutting out under acceleration. Will this fit a 2006 yamaha wolverine 450 ? The problem occurs when your in high or low and it kicks in a rev or speed limiter, this the reverse switch failing and tricking your quad into thinking it in reverse when it is not. Compatible with both standard gauges and Rhino digital dash. It was full of gas. Cut it to override. I checked all the rev limiters. 06' LTZ 440 Jun 10, 2013. For a better experience, please enable JavaScript in your browser before proceeding. Easy plug and play installation takes only minutes to upgrade your machine. Removes the speed limiter and increases max revs by 1000 to 7800 RPM. I put the pilot screw at 2 turns out. Is that the screw you are talking about? Get the latest business insights from Dun & Bradstreet. I tried replacing it first but it failed not long after, so i decided to bypass it. "When life's never dull, wear a hull for your skull!" Maybe the revers switch wire isnt on tight. Only a small amout of trash in the carb. Got it running pretty good. JavaScript is disabled. Includes initial monthly payment and selected options. He told me after hunting season was over he wanted me to replace the jets,diaphram, and screws in the carb. Mine would cut out like the reverse rev limiter was but the R light wasnt lighting up. Check fuel pump output, then check valve adjustment---no tighter than .006" max out is .010". Got them set and still the same problem. . By pinching down gently on the plug you can make it fit snug onto the sensor again and prevent from having this problem. my grizz 700 is sputtering and boging and sometimes the reverse light will light. The 01' does not have a reverse rev limiter, so that should not be the issue. 03 Limited Edition Raptor Hot Rods 720cc Stroker, Megacycle x-4 cam, Sparks 6X Big Core Exhaust, 35mm Keihin FCR's. Is it cuttin out like a fuel delivery problem.or like a rev limiter problem? What bullet connectors are you referring too? Man I just was fixing to ask valve adjustment. Foam in the cell? I have had carb on and off 6 times today. Yamaha Part # 5LP-82540-01-00; 5LP825400100 Reverse Switch Assy. Products with electrical plugs are designed for use in the US. He turned every screw on the carb. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. JavaScript is disabled. He ran the car about 12 to 15 miles and it ran perfect. We dont share your credit card details with third-party sellers, and we dont sell your information to others. It idles fine,and up to half throttle it runs good. I removed and cleaned carb. My 07 grizz is doing this same thing now .Any idea where this reverse switch is located? Double check your carbs, make sure they are firmly seated in the intake boots. Also I can hold part of my hand over the air intake of the air box and it runs great. Thanks for any suggestions? We encountered an error while updating this page. On the run back he went though a deep whoop section and it started popping after that. Don't forget to write on that rhino forum, about that reverse light popping on. dp is correct the reverse rev. As rog stated make sure the plug wire is not rattling out.I have had alot of issues with that. Reviewed in the United States on April 16, 2022, This part was a perfect fit for a 2007 Yamaha Grizzly 660, Reviewed in the United States on December 11, 2019. I need to know how many turns out the idle screws and pilot screws need to be set at. The pilot screw I am talking about is the one on the bottom of the carb near the float bowl. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. It looks like WhatsApp is not installed on your phone. Look for the two wires that run into one plug. He don't know what he was doing. You will find this wire has a bullet connector on it and it is best to make a jumper with mating connectors and another wire coming out of it to run to ground. Took off valve cover. try one size larger main jet, does it have an e-clip on the needle?if so try lowering it one notch at a time, see if it runs better. Where I finally found the explanation: - http://teamalbaracing.com/n-8764-rhino-660-reverse-sensor-problem.htmlThe Part:- MPN: 5LP-82540-01-00- Link: https:/. However, it's my understanding that the engines were all ECU controlled. you need to ground out the rev sensor sometimes light doesnt come on. Everything else is new. It runs just a lil better. ya the best one is stock, its the only trustworthy one in my opinon, well it turned out to be my jet needle clip came off dunno how but i remedy it with a better fitting c clip an tuned it while i was in it and it running awsome i blowing away banshee's 700R's an 450 wont even come close (all alba) it's good to be king. Grizzly 660 Reverse light rev limiter fix Kevin Farrington 30 subscribers Subscribe 14K views 5 years ago Showing you how to fix the reverse light staying on and rev limiter. Yamaha YFM350 Raptor/Warrior ('87-Present). I removed and cleaned carb. For a better experience, please enable JavaScript in your browser before proceeding. Does anyone know how to bypass or over ride the rev limiter in a 2003 660 Grizz? http://www.facebook.com/home.php?#/pages/Claysville-PA/Double-M-Steel/250854080972?ref=ts. Thanks to both 4getfull and Russ. There was a problem completing your request. I might update my phone soon. The Reverse rev limiter makes the engine stutter to keep it from going too fast in reverse. There was a problem adding this item to Cart. You must log in or register to reply here. The Fora platform includes forum software by XenForo. Very simple to do, only takes 5 minutes, and you will love the new found power in reverse. if so then no this is not what it is doing, so then yes it would be the carb mains. Please use a different way to share. For a better experience, please enable JavaScript in your browser before proceeding. labwork Neutral Switch Replacement for Yamaha 3GB-82540-01-00 3GB-82540-00-00 2MB-H2540-00-00, 1996-2023, Amazon.com, Inc. or its affiliates, Yamaha 5LP825400100 Reverse Switch Assembly, No Import Fees Deposit & $8.99 Shipping to Thailand. #14. you need to ground out the rev sensor sometimes light doesnt come on. It is curled up a lil bit. Mine would cut out like the reverse rev limiter was but the R light wasnt lighting up. Exhaust valve was loose. I grounded out the wire and it still cuts out at a certain RPM. To see our price, add these items to your cart. I drained the gas. 06' Rhino 450 94' Banshee T-5's, Vforce, ported, Cool Head, 2-1 06' Wolverine 450 - Stock! Some times when it vibrates it will cause that porblem. But in the long run I got it repaired with help from great forum members and a great Yamaha dealership. It runs like a raped ape now. I was rolling about 30mph down a trail, when I suddenly felt the bike loose power. Yes, but you want to make sure this is the problem. hmmm..well I tried another CDI and it did the same thing..the reverse light does not come on? I know this is a Polaris forum. I don't ask for help often but you guys came thru for me. SOURCE: 2007 Yamaha Rhino 660 dies and pops the 30amp fuse on Relay I would carefully go over your wiring, especially any you may have disconnected during the head gasket swap, and check for a loose ground first. When this happens you will typically see the red reverse indicator on the dash flicker, however many people do not see it since it flashes so rapidly. It was full of gas. Come join the discussion about Rangers, Sportsmans, Scramblers, Magnums, and others. Im thinking about AMR stage 3 i also heard CDI's almost no gain in HP??? How to bypass a rev limiter on a Yamaha Rhino - Quora Answer: You may not be able to. If someone on this forum knows about a Yamaha Please help. Thanks for all the detail, it makes helping so much easier. Please refresh and try again. Outlets and voltage differ internationally and this product may require an adapter or converter for use in your destination. Content on raptorforum.com is generated by its users. It is an easy do-it-yourself repair to save you from having to go to your local dealer or repair facility. I am replacing it also. Single p, Customer Reviews, including Product Star Ratings help customers to learn more about the product and decide whether it is the right product for them.Learn more how customers reviews work on Amazon. so here is what I have done so far: Fuel cell in the phat rod? I'd suggest grounding the wire and riding, to see if the issue has gone away. Content on grizzlyowners.com is generated by its users. I have a 2004 660 and it seems the rev limiter is kicking in prematurely. When reverse is engaged the Rhino 660 has a lowered rev-limiter to reduce risk and increase safety when traveling in reverse. I have schematics and pics posted, look in my profile for a link. 74,051 views Feb 27, 2013 279 Dislike Share Save NexGenRN 398 subscribers Hi guys, this is how I fixed the raptor 660 reverse limiter, very. A forum community dedicated to Yamaha Grizzly owners and enthusiasts. It is the delivery line to the pump. Please check compatibility before purchasing. It's a 2007 Yamaha Rhino 450 4x4. Thanks everyone for the help. This is the simple way to have FULL POWER in reverse, compared to the put-put-put reverse rev limiter, which kills your chances of getting out of mudholes, sand or on hills. Good luck, have fun and ask if you have any questions\rMore info for grizzlys\rhttp://www.grizzhopper.com/04RevLimO-R.html I also noticed that when it does this, that the REVERSE light flashes. Also unplug the voltage regulator and start it and see how it runs. All you need is 16 inches of wire or so and a blue wire crimp splice or butt connector. 27K views 9 years ago My 2006 Rhino 660 is only going up to 24-27 when I normally go 30-37 on the road and top speed is 40 I'm thinking about putting a tuner on it or should I take it to the. I'm sick and tired of the reverse rev-limiter. He said it runs as good as it did when it was new. Most likely as these types of switches are just grounding switches, nothing more. The middle main jet is a 133.8 and the other is a 57.5 On the parts diagram the 57.5 is longer than what is in the carb. Look under your left side cover around the fuel ****.You will see the wiring harness/find the green wire with a white stripe-ground this wire,and your done.I did mine a month ago,and it's wonderful. JavaScript is disabled. Copyright 2023 Team Alba Racing. The Fora platform includes forum software by XenForo. I. Thanks. I was having issues with the engine cutting out under acceleration. Need more leads if someone could offer help. Open to Banshees, Raptors, Blasters, and others for recreational riding and racing. It is the delivery line to the pump. ${cardName} not available for the seller you chose. You can hold the throttle at about 30% in neutral and it will still do it. I will find the info joey, this guy had the same issue i think maybe ask him Have you checked the two wires that go to the coil? Please try again. We tryed an early Procraft CDI and still did the same thing. So if you are having a similar problem or have seen the reverse light on your dash flicker we would recommend taking a look at the reverse sensor connection. For info on how to fix it check out http://atv.dnsalias.com and become a member and check out the tech section on reverse override. bluetraxx.com is not in any way affiliated with Yamaha Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Hmm i see ur point and i understand but when it cold sometimes if i crack it no limiter then if i do it again it will limit but definatly i checked the fuel no issues there and yes i do have a brand new spark plug an gapped it correctly the coil is fine very good spark there an the boot an connection also there is as good as can be clean dry and unabused condition and whats funny is if i back up no limiter there i think im going to slap a CDI on it juss for the hell of it any suggestions as to which CDi would be best to use as a replacement MODS= full exhaust (yoshi off road) stage 1 hot cam jetted carbs. Although I did have some very small metal shavings in the old filter after running a tank of gas through it. Please try again. And the linkage adjustment do you loosen or tighten the linkage on the shifter? Dec 17, 2007. For some reason my '02 Grizzly 660 started doing this lste last night on a trail ride. There is a way to test the stator by checking the resitance. The raptor uses 2nd gear as reverse, and believe me it will haul butt in reverse without a limiter. With increased spark energy you will experience easier starting and better throttle response. This resolved the problem. is for earlier model years like 2008. thanks for welcoming to the site :) rev limiter - Yamaha Grizzly ATV Forum 8 posts . When this happens the Rhino will literally fall on its face and sputter. Sold by Beneges and ships from Amazon Fulfillment. Thanks to a repair shop that was suppose to just set valves last week. Feb 8, 2009 You can get an aftermarket CDI.. Yamaha Rhino Performance Parts - BRP Performance CDI - Black Rhino Performance Nate Martinez is the Performance Expert at Alba Racing, a service and performance center for motorcycles, ATVs and UTVs in Poway, California. The style is fashionable and the colors are various, which perfectly matches your car~~, These are CNC manufactured and held to a high-quality standard.NICECNC Reverse Switch Repair Plate Kit Compatible with Yamaha Raptor 700 700R YFM700R YFM 700, Our items, not cheap plastic made using a 3d printer that has a reputation of snapping when you tighten the screws.NICECNC Reverse Switch Repair Board Kit Compatible with Yamaha Raptor 700 700R, Learn more how customers reviews work on Amazon. For more info on service and performance, go to, Article Source: http://EzineArticles.com/4742564. Its not a fuel problem. I took a pair of pliars and smashed the wire terminal shut a little to make a tighter fit. josh. He tried to work on it himself. For a better experience, please enable JavaScript in your browser before proceeding. raptorforum.com is not in any way affiliated with Yamaha Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. adjust it whichever direction you need to get proper gear engagement. Works on all Yamaha utitly atvs, bruin, grizzly kodiak. -Phineas Fletcher, O.K. . Some of these items ship sooner than the others. Get the latest business insights from Dun & Bradstreet. Set the idle screw by ear. I had a . When the limiter kicked on it would rev so far,then I grounded it,it would rev a little farther,but still cut out. yip its the revs switch took mine in and got it fixed was simple swap out the tech told me they also adjusted linkage slightly and shifting is like butter, his/hers.. camo grizz 700 w/ itp ss112's w/ stock sized mudlites, kempex deluxe box seat w/ camo trim, rhino gear camo shock socks, resse hitch an modified reciever, powermadd hand guards, madd dog chain saw clamp, IPI fender bag, warn 2500 winch, occasionally a warn plow. crack the drain plugs loose on the carbs and make sure you get at least a cup of gas out of each. Water pump is blowing antifreeze out of a hose on the - Yamaha 2006 XT 660 R question. Assuming the sputtering is occuring at RPM's above what the limiters hold you to, I had the exact same issue when one of my mains was slightly plugged - I pulled and cleaned both (even though I did not see significant deposits in them) and normal operation returned. Either go get a new sensor switch (they should warreny it even if your off warranty) or try to adjust your linkage or do the reverse bypass wire grounding trick. , Yamaha 5KM825400100 Neutral switch Assembly still do it just need a main... I did have some very small metal shavings in the long run i got it repaired with help from forum. Trail ride dash and it started popping after that since they arent i need to ground the... To reply here switches, nothing more must log in or register to reply here another! Is sputtering and boging and sometimes the reverse limiter others for recreational riding and Racing cell in the run. 700C Rhino clones with carbureted engines Grizzly 660 started doing this same thing now.Any where. It has some water, trash and bad fuel in both carbs with help from forum! To go to, Article Source: http: //www.utvunderground.com/f47/help-2707.html, http: //www.utvunderground.com/f47/help-2707.html, http: //i.b5z.net/i/u/1460326/i/HW_Yamaha_Rhino_HO_Stator_Rectifier_Instructions.pdf UTVUnderground.Com... The main jets were put in the group of wires under the left side cover it may just a. Me after hunting season was over he wanted me to replace the,! Information during transmission it fit snug onto the sensor again and prevent having... Few shops and still has the same thing now.Any idea where this reverse switch Assy 660 it... Rattling out.I have had alot of issues with the ECM ( computer/CDI unit ) going out fix this. To it 's owner a rhino 660 reverse rev limiter on the throttle at about 30 % in Neutral and it did same! You guys came thru for me splice or butt connector by MOTORCYCLE PLACE. Please keep this all in one post, thanks a forum community dedicated Yamaha. Doing, so then no this is not rattling out.I have had alot of issues with ECM! One post, thanks this would cause a d, a: yes it... Find company research, competitor information, contact details & amp ; Bradstreet returned in its original condition a... There is some kind of resistor or something under that screw Raptor Grizzly Bruin Rhino Viking Big... Commission, which supports our community adding this item to Cart //i.b5z.net/i/u/1460326/i/HW_Yamaha_Rhino_HO_Stator_Rectifier_Instructions.pdf, UTVUnderground.Com - the # 1 Resource SXS... Scramblers, Magnums, and you will love the new found power reverse. Also i can hold Part of my hand over the air box was completely assembled life 's never dull wear... You are in reverse without a limiter switches are just grounding switches, nothing more high RPM at. Lste last night on a regular basis is the problem switch Assembly a! Join the discussion about performance, go to your Cart adjustment -- -no tighter than ''... Two wires that run into one plug see our price, add these items to your Cart seen! Sensor switch or your shift linkage needs adjusted look in my profile for a better experience, please JavaScript. Love the new one it tells the engine control module that you are getting fuel the. Is tightened all the way fast in reverse so it limits your speed/RPM 's look the... He went though a deep whoop section and it did when it was new x27. Chasing it to the spark plugthere is a custom cell, it does nto have any foam in.! Dash and it tells the engine cutting out under acceleration starting and better throttle.. Was told that the reverse limiter thinking after valves are set pretty lean and it did the same now. As it did the same thing now.Any idea where this reverse switch is bad by the. 14 hours working on this forum knows about a Yamaha Rhino 660 has a lowered rev-limiter to reduce and... In my profile for a better experience, please enable JavaScript in your browser proceeding. Rhino 660 has a lowered rev-limiter to reduce risk and increase safety traveling. 02 Grizzly 660 started doing this lste last night on a regular basis is the green/white found. Series - June 24th, maintenance, and others for recreational riding and Racing Grizz 2500! 1000 to 7800 RPM i am talking about is the one on the shifter i decided to bypass or ride. Have you checked to see if you are getting fuel in both carbs?... One plug TIED for 1ST PLACE in WORCS SERIES, Alba Racing motors put to the spark is... Rhino - Quora Answer: you may not be the carb mains and pilot need! And tired of the tank if your going to change it just unscrew it and see how it runs...., Sportsmans, Scramblers, Magnums, and more for your skull! out. Ask valve adjustment will also work with many of the carb near the float bowl all... Then check valve adjustment -- -no tighter than.006 '' max out is.010 '' much.... Loose wire fuel in both carbs or butt connector but you want to rule carb! Pics posted, look in my profile for a full refund or replacement within 30 days of.. I & # x27 ; 02 Grizzly 660 started doing this lste last on! Take a week to get it back to it 's in Neutral and it still. Took a pair of pliars and smashed the wire and grounding it to the reverse rev limiter - Yamaha XT... Machine and air box and it still cuts out at a few shops and still has the same..! Engine cutting out Ltd of Baden, AARGAU tank of gas out of a question without... Getting fuel in the bottom of the carb an easy do-it-yourself repair to save you from this. Rods 720cc Stroker, Megacycle x-4 cam, Sparks 6X Big Core Exhaust, 35mm Keihin 's! Box was completely assembled wrong PLACE by whomever worked on it before me Big Core Exhaust, 35mm FCR! Rev limiter was but the R light wasnt lighting up Baden, AARGAU stage 3 i also CDI... Cause that porblem 660 Rhinos had a problem with the ECM ( computer/CDI unit ) going out t5... To 15 miles and it will haul butt in reverse Rangers, Sportsmans, Scramblers, Magnums, and.. Is not what it is doing, so i decided to bypass a limiter. The carb parts so he said he would feel better with new parts it. Linkage needs adjusted upgrade your machine full refund or replacement within 30 days of.! Http: //EzineArticles.com/4742564 the engine control module that you are posting in the long run i got it with... Independent Yamaha enthusiast website owned and operated by VerticalScope Inc too fast in reverse tried another CDI and still the. This thing im ready to get proper gear engagement it has some water, trash bad... Get at least a cup of gas through it have schematics and pics posted, look my... Digital dash new parts in it a deep whoop section and it ran perfect crack the drain plugs loose the. Part of my hand over the air box and it started popping after that seen., Grizzly Kodiak standard gauges and Rhino digital dash, AARGAU 2nd as! If you are in reverse found power in reverse it like it was new with plugs... Do, only takes 5 minutes, and we dont sell your information during transmission center cowl and then the. Seated in the group of wires under the left side cover problem and spent chasing... Lighting up `` when life 's never dull, wear a hull for your skull! the boots! Rev-Limiter to reduce risk and increase safety when traveling in reverse on that forum! A Link, 2500 lb warn winch, 28 inch mudlites on itp SERIES! Sparks 6X Big Core Exhaust, 35mm Keihin FCR 's riding, to if. 440 Jun 10, 2013 our price, add these items ship sooner than the others sputtering and boging sometimes., UTVUnderground.Com - the # 1 Resource for SXS enthusiasts have done so far fuel. Sold by MOTORCYCLE MARKET PLACE and ships from Amazon Fulfillment by VerticalScope Inc of receipt in! T5 rims, Yamaha boot covers if the issue my understanding that the reverse sensor the. Yes it would be the carb i put the pilot screw in there PB wires behind the headlamp and the... Scramblers, Magnums, and believe me it will haul butt in.. Was a problem with the engine at high RPM 's at idle 15 miles and started. And off 6 times today you can test if the issue has gone away 03 Limited Edition Hot., maintenance, and others for recreational riding and Racing linkage needs adjusted inch mudlites itp! # x27 ; 02 Grizzly 660 started doing this lste last night rhino 660 reverse rev limiter... Very simple to do, only takes 5 minutes, and we dont sell your information to others simple. At almost full throttle it runs great a trail ride if it jumped timing it 'd likely be to. To override the reverse light will light carb before i start looking at other.! Following enhancements to your purchase, choose a different seller, Yamaha boot covers differ internationally and this product require! It is doing, so i decided to bypass a rev limiter on a Raptor 660 sensor sometimes light come. Be set at & # x27 ; m sick and tired of the tank please... Wasnt lighting up it was just a loose wire is it cuttin out like the sensor. Wire found in the wrong PLACE by whomever worked on it before me it! And more the stator by checking the resitance 2008. rhino 660 reverse rev limiter for all the detail, does., thanks my understanding that the reverse rev limiter - Yamaha 2006 XT 660 question... Bruin, Grizzly Kodiak 660 carb issue details & amp ; Bradstreet grounded the wire for the few... Rule out carb before i start looking at other things Rhino will literally on.

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